Premium Powder Coating System for Automotive Parts Manufacturing

Product Description

Product Description

We design the manual powder coating spray booth and the automatic powder coating spray line. You can choose either of them according to your production.

 

 1. The Manual Powder Coating Booth 

The manual powder coating spray booth need to use together with the powder coating gun, air compressor and the powder curing oven (for the temperature around 200 celsius). We can supply all of them.

As the powder will melt at the temperature around 200 celsius, so we also supply the powder coating oven which need use together with the powder coating spray booth.  

 

2. Automatic Powder Coating Booth

 

 The automatic powder coating spray line include the pre-treatment, the powder coating, powder curing oven. 

 

1. Pre-treatment

Pre-treatment have three ways. We can choose one according the situation of your work piece.
2. Powder Coating Spray Booth 

Powder coating line type	Full automatic with booth and oven
Power coating booth type	With mono-cyclone+after filter unit powder recycle system,ideal for quick color changes
Powder coating oven	Continuous curing oven, usually Gas or LPG heating,normally about 20meters long or other different design according to your space and item size
Overhead conveyor system	Automatic continuous moving chains from the powder coating booth to the curing oven

Powder coating line designed as customer's limited factory space and request,our professional and experienced engineer is able to give you the best solution. Below solution is our Philippines customer.

Fast Color Change Powder coating cyclone Booth

The automatic powder coating booth equipment is a key part of high efficiency powder coating line system. It is not only setup for simple spraying but also comes with two step powder recovery system that is cyclone and after filter recovery units, to achieve fast color change and realize 98% powder recovery. A solution for high powder coating output capacity and clean coating condition.

 

Company Profile

 

Our state-of-the-art paint spraying line is designed to effortlessly infuse vibrant colors and decorations onto product surfaces, reducing the dependency on manual labor. Developed by Shandong Bonita Machinery Co. Ltd, our system boasts rapid spraying speeds, consistent application, high efficiency, and minimal energy consumption, significantly boosting production output. The advanced up-and-down conveying system includes an auxiliary automatic leveling device to accommodate varying material lengths, ensuring a fully automated and seamless process.

1. Experience unmatched speed, uniform application, high efficiency, and low energy consumption with our system, achieving 4-5 times the output of manual labor.
3. Our quick color change system, tailored to customer needs, drastically reduces gun washing times during color transitions, optimizing equipment usage rates.
4. Centralized control is implemented for ease of operation and maintenance.
5. Engineered for both long and short materials, our upper and lower conveying track system, coupled with an automatic leveling device, ensures a fully automated and comfortable lowering process.
6. Leverage years of expertise in painting processes with our streamlined, user-friendly painting line, guaranteeing simple and efficient operations for workers.
7. The spray gun angle adjusts automatically based on the product's size and shape, ensuring optimal application.

The powder spraying line excels in paint and plastic surface treatments for workpieces, integrating seamlessly with delivery mechanisms such as suspension conveyors, electric rail trolleys, and ground conveyors.
Our powder spraying line comprises key components: powder spraying system, pretreatment equipment, painting equipment, oven, heat source system, electric control system, and suspension conveyor chain. The process flow includes pre-treatment, powder coating, and heating and curing stages.
Advantages of Automatic Powder Spraying Equipment:
1. Automatic powder spraying equipment not only cuts labor costs but also significantly enhances product quality, ensuring consistent, large-scale production and addressing productivity challenges.
2. Our equipment ensures a pollution-free environment during the spraying process, safeguarding both the environment and the operator's health from harmful fumes.
3. Enjoy a powder utilization rate of 70%-80% on the first use, with coating thicknesses of 60-150 microns. The high recyclability of powder enables utilization rates of 90%-98%, delivering a thicker coating with a single application.
4. The powder coatings used in our equipment are solvent-free,
5. Post-curing, the powder coating offers a rich, smooth finish without solvent-induced pinholes or bubbles. As a solid coating, it remains intact during transportation, preventing leaks and evaporation.
1. Mono cyclone achieves recycling efficiency up to 98%, a great saving of powders. a quick cleaning takes around 15 minutes.

2.The secondary recovery stage is combined with a group of high precision filters effectively capture ultra fine powders,thus only particle-free air discharged outside.

3. There's air clean system continuously transports over sprayed powder from the booth
floor, quickly recycling it back to the powder feed container.

4. Booth material can be made anti-static engineering plastic,which reduces powder waste. Also can be stainless steel ,longer life time.
Automatic powder coating systems like colo-2000D hot sale model reciprocating machine and colo-800D automatic powder coating guns are both very stable working model for many years without operation problems and working troubles.

Customized processes

Certifications

Packaging & Shipping

FAQ

 

Q1. What are your terms of packing?

A: Typically, our goods are securely packed using thicker bubble paper to ensure maximum protection. For added safety, some items are also packed in sturdy cartons.

Q2. What are your terms of payment?
A: We accept T/T payments, with 30% deposit required to initiate production and the remaining 70% balance due before delivery. We provide photographs of the products and their packaging for your review before you settle the final payment.

Q3. What are your terms of delivery?
A: Our quotations are generally based on FOB Qingdao terms. However, we are flexible and also accept EXW, FOB, CFR, CIF, and DDU terms to suit your requirements.

Q4. How about your delivery time?
A: Delivery times are project-specific due to customization. If your voltage differs from the standard 380V/3PH/50Hz, additional time will be needed to accommodate custom-made motors or electric components.

Q5. Can you produce according to technical drawings?
A: Absolutely, we can manufacture based on your technical drawings or specific requirements. Additionally, we offer drawing services to assist you.

Q6: How do you ensure a long-term and positive business relationship?
A1. We consistently uphold superior quality and offer competitive pricing to maximize customer benefits.
A2. We treat every customer with respect and value, considering them as friends. We are committed to genuine business practices and fostering friendships,
regardless of their origin.