Electrophoretic coating is an advanced technology where the object is immersed in water-soluble paint, acting as the anode (anodic electrophoresis), with a cathode set up in opposition. Direct current flows between the two poles, resulting in a uniform, high-quality coating through the physical and chemical interactions of the current.
The meticulous process flow for electrophoretic coating on metal surfaces includes: Pre-cleaning → On-line → Oil removal → Washing → Rust removal → Washing → Neutralization → Washing → Phosphating → Washing → Passivation → Electrophoretic coating → In-tank cleaning → Ultra-filtration → Drying → Off-line.
Electrophoretic coating encompasses four concurrent processes.
1. Electrophoresis: In the DC electric field, charged colloidal particles migrate towards opposite charges, a movement also known as 'swimming.'
2. Electrolysis: At the electrodes, redox reactions occur, leading to oxidation and reduction phenomena.
3. Electrodeposition: Charged colloidal particles, driven by electrophoresis, release electrons upon nearing the anode, resulting in the formation of an insoluble paint film on the template surface.
4. Electroosmosis: The liquid phase moves under the electric field's influence, expelling water from the paint film, culminating in a dense, highly resistant coating almost impervious to current.
5. For example, iron red epoxy electrophoresis paint consists of modified epoxy resin, butanol, ethanol amine, talc, and iron red. When mixed with distilled water and subjected to a DC electric field, it separates into charged ions, undergoing a series of intricate physical, chemical, and electrochemical changes.
Electrophoretic coating offers rapid application, enabling mechanized and automated continuous operation, thus reducing labor intensity. It ensures uniform paint films with strong adhesion, even on hard-to-coat areas like weld seams.
With a paint utilization rate of 90%-95%, electrophoretic coating employs water as the solvent, ensuring non-combustibility, non-toxicity, and ease of use.
Paint films dried post-electrophoresis exhibit excellent adhesion and superior rust, corrosion, and weather resistance compared to conventional paints and application methods.
Our paint spraying line automates surface coating with preferred colors or decorations, replacing manual labor. It boasts rapid spray speed, uniform coating, high efficiency, and low energy consumption, significantly increasing output. The system includes an automated leveling device for varying material lengths, ensuring full process automation.
1. Fast speed, uniform spraying, high efficiency, low energy consumption, and high output, achieving 4-5 times the productivity of manual labor.
3. A quick color change system can be customized to save time on gun washing during color changes and improve equipment utilization.
4. Centralized control facilitates easy operation and maintenance.
5. Our upper and lower conveying track system, designed for materials of varying lengths, incorporates an auxiliary automatic leveling device, ensuring seamless and comfortable lowering with full process automation.
6. Leveraging years of expertise in the painting process, our painting line is meticulously designed to be both simple and efficient. The user-friendly operation procedures ensure that workers can perform tasks swiftly and effortlessly.
7. The spray gun angle is fully adjustable, automatically adapting to the size and shape of each product to ensure optimal coverage and finish.
Our state-of-the-art powder spraying line excels in applying paint and plastic treatments to workpiece surfaces. It seamlessly integrates with various delivery machinery, including suspension conveyors, electric rail trolleys, and ground conveyors, to form a cohesive transportation operation.
The comprehensive components of our powder spraying line include a powder spraying system, pretreatment equipment, painting equipment, an oven, a heat source system, an electric control system, and a suspension conveyor chain. The process flow is expertly segmented into pre-treatment, powder coating, and heating and curing stages.
Discover the unparalleled advantages of our automatic powder spraying equipment.
1. Implementing automatic powder spraying equipment not only slashes labor costs but also significantly enhances product quality. It guarantees consistent product standards, ensures smooth and stable mass production, and provides a comprehensive solution to productivity challenges.
2. During the spraying process, the automatic equipment emits no irritating odors, effectively preventing environmental pollution and safeguarding the physical and mental well-being of operators.
3. The initial utilization rate of our automatic powder spraying equipment reaches an impressive 70%-80%. It achieves a coating thickness of 60-150 microns, with the capability to recycle powder coatings, driving the overall utilization rate to an extraordinary 90%-98%. A single application results in a robust and thick coating.
4. The powder coatings used in our automatic equipment are entirely solvent-free, ensuring a safer and more sustainable operation.
5. Post-curing, the powder coating boasts high plumpness and vibrant color. The absence of solvents prevents the formation of pinholes and bubbles during curing. As a solid coating, it neither leaks nor evaporates during transportation, ensuring maximum efficacy and minimal waste.
Q1. What are your standard packing terms?
A: Generally, our goods are meticulously packed with thicker bubble wrap to ensure utmost protection. Certain items are also secured in sturdy cartons.
Q2. What are your payment terms?
A: Our payment terms are through T/T: a 30% deposit upfront for production, and the remaining 70% balance before delivery. We will provide you with detailed photos of the products and packaging before you settle the final payment.
Q3. What delivery terms do you offer?
A: While our standard quote is based on FOB Qingdao, we are also flexible with terms like EXW, FOB, CFR, CIF, and DDU.
Q4. What is the expected delivery time?
A: The delivery time is generally project-dependent due to customization needs. If your voltage requirements differ from 380V/3PH/50Hz, additional time will be needed for custom-made motors or electric components.
Q5. Can you manufacture based on technical drawings?
A: Absolutely, we can manufacture according to your technical drawings or specific requirements. Additionally, we can create precise drawings for you.
Q6: How do you ensure a long-term and positive business relationship?
A1. We maintain exceptional quality and competitive pricing to guarantee our customers' advantages.
A2. We respect every customer as our friend, conducting business with sincerity and fostering genuine friendships,
regardless of their origin.
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